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Straight welded metal hose

The Straight Welded Metal Hose (Model ZJG-H) is an integrated welded flexible compensation pipe fitting specially designed for industrial pipelines. Made of 304/316L stainless steel, it is integrally precision welded and customizable in non-standard lengths and sizes. Operating temperature ranges from -20℃ to 400℃, with complete sizes from DN6 to DN400, suitable for liquid and gas media. Core advantages include integrated welding with zero leakage, high temperature and corrosion resistance, pressure and explosion resistance, flexible displacement compensation, vibration and noise reduction, strong installation compatibility, and custom special-shaped elbows. The maximum working pressure reaches 14MPa, widely used in pipeline systems of chemical industry, electric power, HVAC, boiler equipment, etc. It is a high-reliability preferred solution for thermal compensation and flexible connection of industrial pipelines.

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Product Description:

【Product Overview】

 

The ZJG-H Straight Welded Metal Hose is an integrated flexible connection pipe specially designed for industrial pipeline thermal expansion and contraction displacement compensation, equipment vibration damping, and installation deviation correction. It solves common problems of traditional threaded/flanged joints such as multiple welding points, high leakage risk, and inconvenient disassembly and assembly. Adopting an integrated welding process of straight pipe and corrugated pipe, the overall strength is high and the sealing performance is stable, with no hidden danger of leakage during long-term use. Made of optional 304 general stainless steel and 316L corrosion-resistant stainless steel, it is suitable for conveying conventional and slightly corrosive fluids, and can operate stably for a long time under complex working conditions such as alternating high and low temperatures and continuous equipment vibration. It is a core accessory for safe and reliable flexible connection of industrial pipeline systems.

 

【Product Structure & Core Material Description】

 

  1. Inner Stainless Steel Corrugated Tube: Precisely formed from 304/316L stainless steel with good flexibility and small bending radius. It can effectively compensate for axial, transverse and angular displacements of pipelines, buffer equipment operation vibration and noise, and has high flex fatigue strength, suitable for frequent deformation working conditions.
  2. Outer Stainless Steel Wire Braided Mesh: High-density stainless steel wire precisely braided reinforcement improves the overall tensile strength, pressure resistance and impact resistance of the hose, protecting the inner corrugated tube from external wear and pulling damage. The explosion-proof and crack-resistant structure is stable, with pressure resistance far exceeding that of ordinary hoses.
  3. Straight Welded Joint: The straight pipes at both ends adopt an integrated seamless welding process. The welds are flat without pinholes or virtual welding, and are firmly combined with the pipe body, with excellent tensile and anti-leakage performance. The straight pipe length and special-shaped elbows can be customized as required.
  4. Material Selection:
    • 304 Stainless Steel: Cost-effective, rust and oxidation resistant, suitable for general conventional working conditions such as HVAC, electromechanical and water supply.
    • 316L Stainless Steel: Stronger acid and alkali, chloride corrosion and high temperature resistance, suitable for harsh working conditions such as chemical corrosive fluids and high-temperature precision equipment.

     

 

【Core Technical Parameters & Pressure Specification Table】

 

表格
Nominal Pressure PN/MPa Nominal Diameter DN/mm Outer Diameter Do/mm Test Pressure PS/MPa Burst Pressure Pb/MPa
14 6 8 21 56
12 8 10 18 48
10 10 12 15 40
10 12 14 15 40
10 15 18 15 40
7 20 25 10.5 28
5 25 32 7.5 20
5 32 38 7.5 20
4 40 45 6 16
3 50 57 4.5 12
2.5 65 76 3.75 10
2.5 80 89 3.75 10
2 100 108 3 8
2 125 133 3 8
1.6 150 159 2.4 6.4
1.6 200 219 2.4 6.4
1 250 273 1.5 4
1 300 325 1.5 4
1 350 377 1.5 4
1 400 426 1.5 4

 

  • Working Temperature: -20℃~400℃, stable performance under alternating high and low temperature conditions.
  • Applicable Media: Various industrial liquids, gases, steam and other fluids.
  • Customization Service: Custom non-standard lengths, special-shaped elbows and special pressure grades as required.

 

【Core Performance Advantages】

 

  1. Integrated Welding, Zero Leakage and High Reliability: Seamless welding between straight pipe and corrugated pipe with firm welds without pinholes, eliminating the risk of joint leakage from the root, suitable for long-term continuous operation.
  2. Wide Temperature Range, High Temperature and Pressure Resistance: Stable use in high and low temperature environments from -20℃ to 400℃, with a maximum pressure resistance of 14MPa and a burst pressure 4 times the working pressure, high safety factor, explosion-proof and crack-resistant.
  3. Dual Materials Adapting to All Working Conditions: Optional 304 general rust-proof model and 316L corrosion-resistant model, covering conventional and slightly corrosive fluid conveying scenarios, balancing cost performance and corrosion resistance.
  4. Flexible Vibration Damping, Compensating Pipeline Displacement: Flexible and bendable corrugated structure, effectively absorbing equipment vibration, compensating for pipeline thermal expansion and contraction, and reducing pipeline operation noise.
  5. Complete Specifications and Customizable Non-Standard: Full specifications from DN6 to DN400 are available. Straight pipe lengths and special-shaped elbows can be customized to meet the needs of various industrial pipeline projects.
  6. Easy Installation, Maintenance-Free and Long Service Life: The overall structure is sturdy and durable, with stainless steel material that is rust and aging resistant. No frequent maintenance is required for long-term use, greatly reducing operation and maintenance costs.

 

【Application Scope】

 

Widely used in industrial pipeline systems such as chemical fluid conveying pipelines, power plant thermal steam pipelines, HVAC water supply and drainage systems, boiler equipment supporting connection pipelines, municipal engineering water supply and drainage pipe networks, and petroleum gas conveying pipelines. Mainly used for core working conditions such as flexible pipeline connection, thermal expansion and contraction displacement compensation, equipment vibration and noise reduction, and pipeline installation deviation correction, suitable for various complex service environments such as indoor equipment rooms, outdoor open air and high-temperature workshops.

 

【Factory Supply Advantages】

 

We are a professional direct manufacturer of ZJG-H straight welded metal hoses, factory direct sales without middlemen markup with favorable ex-factory prices. Sufficient spot inventory for conventional specifications with fast delivery after ordering. All products are produced with national standard stainless steel raw materials. Each batch has passed pressure testing, welding flaw detection and sealing leakage sampling inspection with strict quality control. We undertake bulk orders for engineering supporting, support customized processing of non-standard specifications, with perfect after-sales service and stable long-term supply.

 

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