Product Details
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Large Diameter High Pressure Rubber Hose
Large-diameter high-pressure rubber hose (also known as large-diameter high-pressure steel wire braided hose and large-diameter high-pressure hydraulic hose) is integrally vulcanized with oil-resistant and wear-resistant synthetic rubber inner layer, multi-layer high-strength steel wire braided/wound reinforcement layer and weather-resistant outer layer, featuring ultra-high pressure resistance (working pressure 10-40MPa, bursting pressure ≥ 3 times the working pressure), pulse fatigue resistance, oil and corrosion resistance, flexibility and durability. The pipe body has a stable structure with smooth inner wall and low resistance, suitable for high-pressure large-flow transportation scenarios. The conventional inner diameter ranges from 50mm to 600mm, supporting customization of super large diameter up to 1000mm and above. Hoses below φ25 can be produced in 100-meter whole length without joints, while those above φ32 can be customized to any length according to needs, compatible with various connection methods such as flange, thread and quick connector. Widely used in high-pressure working conditions including construction machinery hydraulic systems, mine hydraulic supports, metallurgical forging, oil drilling, high-pressure water jet cleaning and chemical high-pressure transportation. Direct factory supply without middlemen, specialized for high-pressure applications, explosion-proof safety, durable and cost-effective.
Product Description:
【Product Overview】
Large-diameter high-pressure rubber hose is a core component for industrial high-pressure fluid transportation, tailor-made for high-pressure hydraulic systems, large-flow high-pressure medium transmission and complex working condition high-pressure operations. Adopting multi-layer composite integrated vulcanization process, the product is composed of oil-resistant and wear-resistant synthetic rubber inner layer (nitrile rubber/fluororubber/EPDM), multi-layer high-strength steel wire braided/wound reinforcement layer (2-6 layers cross braided/wound) and weather-resistant and aging-resistant outer rubber layer (neoprene/polyurethane). Some products for high-pressure working conditions are additionally equipped with middle rubber layer to enhance interlayer adhesion strength. Tightly bonded between layers without delamination, bulging or cracking after long-term use, the pipe body is flexible and lightweight, suitable for laying on complex terrain with convenient and efficient installation.
【Product Specifications & Material Description】
| Parameter Category | Detailed Description |
|---|---|
| Inner Diameter | Conventional 50mm-600mm, supporting customization of super large diameter up to 1000mm and above. Hoses below φ25 can be produced in 100-meter whole length without joints, while those above φ32 can be customized to any length according to needs |
| Working Pressure | Medium to high pressure (10-25MPa), ultra-high pressure (25-40MPa), special models up to 63MPa, bursting pressure ≥ 3-4 times the working pressure, high safety factor |
| Temperature Range | -40°C to +120°C (standard type), high temperature resistant type up to 150°C, suitable for high and low temperature complex working conditions |
| Main Materials | Inner layer: Nitrile rubber (oil resistant)/Fluororubber (strong corrosion resistant)/EPDM (acid and alkali resistant); Reinforcement layer: High-strength galvanized steel wire/stainless steel wire (braided/wound); Outer layer: Weather-resistant and wear-resistant synthetic rubber |
| Connection Method | Flange connection (standard), threaded connector, quick connector, crimped connector, supporting non-standard customization |
| Color | Standard black, supporting customization of other colors |
| Pulse Life | Over one million pulse tests, suitable for high-frequency pulse hydraulic systems |
【Core Performance Advantages】
- Ultra-high pressure resistance and explosion-proof safety: Multi-layer steel wire braided/wound reinforced structure, working pressure 10-40MPa, bursting pressure ≥ 3 times the working pressure, no pipe bursting and leakage under high pressure operations, high safety factor
- Pulse fatigue resistance and long service life: Passed over one million pulse tests, suitable for high-frequency pulse load working conditions such as construction machinery and hydraulic supports, long service life
- Oil, corrosion and aging resistance: Inner rubber resists mineral oil, hydraulic oil, acid and alkali corrosion (pH 2-12), outer rubber resists weather and UV aging, no cracking and hardening after long-term outdoor use
- Flexible and easy installation: Lightweight and good bending performance (bending radius ≤ 6 times inner diameter), suitable for laying on complex terrain and field construction sites, flange connection with tight sealing, easy to install and disassemble, saving time and labor
- High large-flow transportation efficiency: Smooth inner wall with low transportation resistance, high efficiency for high-pressure large-flow transportation, suitable for hydraulic transmission, high-pressure cleaning, oil drilling and other large-flow high-pressure working conditions
- Complete specifications and customizable: Including steel wire braided type (medium to high pressure) and steel wire wound type (ultra-high pressure), supporting customization of super large diameter, special length and non-standard joints to meet various high-pressure engineering construction needs
【Application Scope】
Large-diameter high-pressure rubber hose is suitable for high-pressure fluid transportation operations in multiple industries with wide coverage:
- Construction machinery hydraulic systems: Hydraulic transmission systems of excavators, cranes, loaders, hydraulic supports, shearers and other equipment, transmitting high-pressure hydraulic oil
- Mining and metallurgical industry: Coal mine hydraulic supports, mining machinery hydraulic systems, metallurgical forging equipment, high-pressure medium transportation for steelmaking cooling systems
- Petrochemical industry: Oil drilling, oil and gas transportation, chemical high-pressure medium transportation, high-pressure slurry transportation for power plant desulfurization systems
- High-pressure cleaning operations: Supporting high-pressure water jet cleaning, pipeline dredging, ship derusting and other high-pressure cleaning equipment
- Other high-pressure working conditions: High-pressure fluid transportation for port machinery, injection molding machinery, agricultural machinery, ship hydraulic systems, etc
【Manufacturer Advantages】
We are a direct professional manufacturer of large-diameter high-pressure rubber hoses. Factory direct sales without middlemen with favorable price and high cost performance, sufficient stock of conventional specifications for fast delivery without delaying project construction schedule. Complete series of flange specifications, supporting customization of super large diameter, special length and non-standard joints to meet various high-pressure engineering construction needs. Strict production process control and factory quality inspection throughout the whole process, ensuring each hose meets pressure resistance standards, wear-resistant and stable quality, passed ISO9001 quality system certification and SAE standard testing. We can undertake bulk purchase orders for large-scale mining, construction machinery and petrochemical industries with stable long-term supply and perfect after-sales guarantee, providing one-stop solution for high-pressure fluid transportation pipeline procurement and supporting needs.
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